Ok I know this is by no means a new mod. I've seen a thread or two on this and really liked the look. But from what I've read most secure their cover with sticky tape. I'm not a huge fan of sticky tape, so this is what I came up with. If someone else has posted this method, please ignore mine.
Parts needed:
1 - Tube Loctite Metal/Concrete Epoxy
1 - Tube Loctite Threadloc
1- 3/4" x 1" Bolt
1 - 3/4" Nut
1 - 2" Washer
1- Harley Davidson Gas Cap Cover.
________________________________
2001 Ford F-150 Harley Davidson Edition
*Pioneer AVIC-N1*Alpine M500*JL Stealth Box*ABM 1-Peice Headlights*F&F Tail Lights
First step is to remove the Self Adhesive from the Gas Cap Cover.
I am with you on this one 666, I like the look of the mods but the sticky tape thing gets on my nerves. That is a great mod my friend!
Once adhesive is removed, mix up the epoxy on a peice of spare cardboard or paper plate. (I just used the package it came in. ) BECAREFULL NOT TO GET ON ANYTHING THAT YOU DONT WANT STUCK FOR GOOD. I don't recommend doing this project on the dining room table. Keep a bottle of acetone on hand just in case.
Apply epoxy to center of cap cover and to nut and place nut in the center of the cap cover. Push together firmly to squeeze out excess. Then apply epoxy liberally but thinly around the base of the nut. Once your happy that the nut is centered and has enough epoxy, let sit for 24hrs to cure for max strength.
*** 24Hrs later ***
Ok. Now you simply take the bolt, add washer, add loctite and screw into cap cover. Do not over tighten. I would tighten as much by hand then add a very small amount of turn with a wrench or ratchet to make snug.
The final product.
You could even add sticky tape to the underside of the cover to act as a barrier between the cover and the bumper paint.
AWESOME!
Great HOW-TO and excellent outcomeCould not help noticing the NAVY hitchcover. if you're also in the military, we just formed a Military Chapter:
http://www.nhtoc.com/vbforum/showthr...5&pagenumber=1
Thanks Krom, I'll check it out.
Nice Sir....
IN MEMORY OF
Blake (Fuzion) Finnel 12-3-1986 - 08-11-2007
NHTOC #120
Nice little how-to.
1 question from a non-motorcycle person. Are all gas tank covers from HD the same size?
The one's I saw at the Harley Dealership looked like it. But since I wouldn't be surprised if they weren't all the same size.
So to answer your question, I'm not sure.
There are definately a handfull of different designs that are the same size as the one I have pictured. All are very sharp. It took a bit of time to decide on one.
Here's a link to view.
http://www.harley-davidson.com/brows...bmLocale=en_US
Good info , Thanks...
I am in the Harley shop at least twice a month and they all appear to be the same size, but never measured them.
Might have to ride over to the HD shop today. Looks great!!
I ended up taking the stock plug cover/insert and epoxying it to the medallion and simply putting it back in the hole. For a little deterrent to the thieves I drilled a hole into it and inserted a clevis type pin.
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